Key Take-Aways

1. Many manufacturing companies struggle with heterogeneous machine parks, leading to inefficient processes and untapped optimization potential.

2. ENLYZE offers a solution that integrates all relevant data sources and enables targeted process optimization using analytical tools.

3. mk Plast was able to achieve significant improvements in process stability and productivity through the introduction of ENLYZE.

Solution through ENLYZE:

mk Plast, a medium-sized company in the field of film production, faced the challenge of reducing fluctuations in production performance and quality. By using the ENLYZE platform, all relevant process parameters were documented long-term and in high resolution. The digital preparation and analysis of the data made it possible to identify the optimal setting parameters for each item, thereby ensuring stable production processes.

Results:

• Increase in production performance: An improvement of 4.8% in production performance in the month of introduction, corresponding to a time savings of about 25 hours per month.

• Higher product quality: The need for manual re-checks could be reduced by more than 50%.

• Financial benefits: Due to the increase in productivity, an additional gross profit of €2,000 per production facility per month was achieved.

• Improved planning: Smaller differences between preliminary and actual calculations and less time spent on re-checks.

Conclusion:

Working with ENLYZE impressively shows how data-driven production optimization can achieve significant improvements in manufacturing. mk Plast not only benefits from increased efficiency and quality but also from clear financial relief. ENLYZE has laid the foundation for continuous digital optimization with this solution and now offers a fully automated solution for the analysis and specification of best practice parameters.